The data center environment in North America has changed quickly over the past few years. Rising power density, higher ambient temperatures, accelerated AI adoption, and more demanding uptime expectations are reshaping how facilities operate.
Yet one part of the power infrastructure often continues on an old schedule: the UPS battery refresh cycle.
Across many U.S. data centers, operators are noticing that UPS batteries, particularly VRLA-technology based designs, are responding differently as environments evolve. VRLA technology continues to deliver strong performance in many scenarios, but conditions inside today’s data halls influence aging patterns in ways not seen a decade ago.
This gap between planned replacement and real-world performance is becoming a meaningful planning factor for operators focused on uptime and cost control in mission-critical environments.
Many facilities have increased temperature setpoints to reduce cooling costs. But even small temperature rises accelerate battery aging and reduce service life.
AI workloads and modern virtualization strategies demand higher power density and can trigger fast changes in power draw.
Shorter autonomy windows (5–15 minutes) mean UPS batteries experience more charge/discharge events than in the past.
As batteries age under modern conditions, internal resistance rises. That drives up float current, which is one of the most overlooked contributors to energy use and cooling load.
These trends rarely cause sudden failure. Instead, they lead to runtime drift, slower recharge, and increased operating cost long before batteries are due for scheduled replacement.
VRLA-technology based batteries continue to meet expectations in many environments, but evolving conditions are prompting some operators to consider battery options that offer additional performance margin.
When UPS behavior changes, for example, when runtime shortens, or recovery slows, many teams often assume the UPS platform is at fault. But in many cases, the UPS is functioning as designed; it’s the battery chemistry adapting to new conditions.
VRLA batteries remain a highly proven choice, but they were originally optimized for operating environments that looked different from many modern facilities.
As temperatures rise and the cycling patterns of modern U.S. data center environments intensify, some organizations are supplementing existing solutions with true Thin Plate Pure Lead (TPPL) batteries, which provide additional support under these tougher conditions.
TPPL technology uses extremely thin plates made from 99.99% pure lead. This version of VRLA chemistry offers several advantages for facilities experiencing higher operational stress:
✔ LOWER INTERNAL RESISTANCE:
Supports faster recharge and more consistent high-rate discharge.
✔ BETTER PERFORMANCE AT ELEVATED TEMPERATURES:
Maintains more stable operation across the real-world thermal profile of modern data halls.
✔ IMPROVED EFFICIENCY:
Lower float current can help reduce heat and related cooling demands.
✔ LONGER, MORE STABLE SERVICE LIFE:
Supports predictable performance in short-duration (5–15 minutes) autonomy applications.
Importantly: TPPL technology isn’t a replacement for VRLA batteries. It is an additional option for environments where conditions exceed typical VRLA battery design expectations. For many operators trying to strengthen reliability without redesigning their UPS architecture, this chemistry offers a practical path forward.
The next step forward for the DataSafe® HX battery range
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The rise of AI is reshaping everything from rack density to cooling strategy inside data centers. According to independent research analyzed by Network World (based on Omdia data), AI-related network traffic is on track to nearly double in one year, from 39 exabytes in 2024 to 79 exabytes in 2025, and is projected to outgrow traditional traffic patterns by 2031, reflecting AI’s impact on traffic dynamics and demand.
Rapid ramping, peak loads, shorter autonomy periods, and more aggressive cooling strategies all place new expectations on UPS energy storage.
TPPL-based DataSafe® HX batteries provide the performance foundation needed to support:
As AI adoption grows, the chemistry supporting UPS batteries becomes increasingly important in long-term power planning.
The DataSafe® HX VRLA and TPPL batteries range support:
Lower float current in TPPL technology-based models can help reduce cooling and energy demand.
All DataSafe® HX batteries are fully recyclable (>99% of materials), supporting circular manufacturing goals.
Better temperature stability and recharge behavior help extend operational life in conditions where VRLA batteries’ service life may be influenced by hotter environments or increased cycling.
As operators rethink efficiency from server to chiller, power storage is becoming a more important lever in broader sustainability and energy strategies.
While VRLA remains the right choice for many facilities, if the answer is “yes” to any of the above questions, TPPL-based DataSafe® HX batteries add performance margin for environments facing greater operational stress.
If you're planning your next UPS battery refresh or want guidance on how TPPL and VRLA battery technology options can support your site’s differing performance and efficiency goals, EnerSys can help you evaluate the fit.
We can help assess runtime expectations, temperature conditions, cycling behavior, and upgrade paths tailored to your facility.
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EnerSys is making this statement in order to satisfy the “Safe Harbor” provision contained in the Private Securities Litigation Reform Act of 1995. Any of the statements contained in this article that are not statements of historical fact may include forward-looking statements that involve a number of risks and uncertainties. A forward-looking statement predicts, projects, or uses future events as expectations or possibilities. Forward-looking statements may be based on expectations concerning future events and are subject to risks and uncertainties relating to operations and the economic environment, all of which are difficult to predict and many of which are beyond our control. For a discussion of such risks and uncertainties that could cause actual results to differ materially from those matters expressed in or implied by forward-looking statements, please see our risk factors as disclosed in the “Risk Factors” section of our annual report on Form 10-K for the most recently ended fiscal year. The statements in this article are made as of the date of this article, even if subsequently made available by EnerSys on its website or otherwise. EnerSys does not undertake any obligation to update or revise these statements to reflect events or circumstances occurring after the date of the article.
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